Micro-association die ERP die casting MES production management software The mold is one of the three essential factors in die casting production. The use of the mold directly affects the life of the mold, the production efficiency and the quality of the product, and is related to the cost of die casting. For die-casting workshops, mold manufacturing process management, good maintenance, and maintenance are powerful guarantees for normal production, which contributes to the stability of product quality, reduces intangible production costs to a great extent, and improves production efficiency. Order Management System Daily management of mold valuation, quotations, orders, shipping orders/transfers, and the financial system, and the system automatically throws receivables. Provide a variety of sales shipment status, overdue shipments, customer returns / discounts, account tracking, sales analysis and other reports. Rapidly quoting molds, analyzing design, processing, materials, labor, equipment, outsourcing processing, management and marketing expenses. Manage and reference historical quotes. With the direct cost of mold quotes and the actual cost of the mold compared to the alarm function, with a statistical analysis of mold quotation function. The contents of the quotation can be directly transferred to the business order. The business order inquiry function facilitates the query of mold production schedules, collection conditions, costs, and modification of molds. It can predict the equipment load and quickly and accurately respond to customers' delivery, and the output of molds is greatly improved. Distinguish between different orders, such as opening a mold, repairing a mold, and repairing a mold. Mold design management Establish and maintain the basic data used in the production of mold drawings, material lists, design change data, workpiece process flow, work center, etc. These data are the basis of mold planning schedule, machine production rate statistics, and cost analysis operation. Integrated with CAD and other design software, BOM information is automatically read to ensure consistency with the design data. Quickly realize process design, drawing delivery, spare parts preparation, etc. A complete and hierarchical BOM provides the correct basis for the production and purchase of molds. Supports the mold enterprise batches, released BOM for procurement and production features. Provides structural reference, BOM reuse, material back-checking and other functions, support Excel direct import and export. View 2D or 3D models of mold parts directly via the BOM. Check the status of production, purchase or inventory of mold parts, blanks or standard parts directly from the BOM. Information is highly shared. Additional materials need to be added to modify the model, and separate management and streamline processes are used to ensure the stability of the main BOM. When formulating a part process, the template can be imported to quickly formulate the process route, improve the efficiency of the establishment of the process, and promote the standardization of the process. Generate process cards, generate bar codes automatically, and achieve coordinated operation of drawing design and process design. Establish the relationship between the electrode and the processed mold parts to ensure the EDM production plan. Gonggong's technological process follows the typical process flow and is mainly divided into four types: ordinary copper male (no special requirements for screw holes, direct processing of screw holes according to specifications), copper wire to be cut by wire, and copper to be tapped according to the requirements of drawings Public, simple shape copper Gong (does not need CNC processing) and so on. The standard work hours for the work piece are defined. This work time is summed up by the workshop production after many years of accumulation, and the work of the workshop is supervised and evaluated. Solve the problem of frequent design changes in the mold industry. The system automatically monitors the purchase materials with design changes and has not been received, and informs the procurement personnel to deal with them in time. Minimize waste caused by design changes. Regulates the communication process between the design and procurement departments. Mold project plan In determining the structure of each new set of molds, according to the structural characteristics of each set of molds, the system is scheduled to develop effective mold project plans. Provide a variety of project planning templates and planning node control programs to quickly generate a mold project plan. You can set the schedule of each node's schedule, and quickly formulate each node's automatic association schedule. In the form of a Gantt chart, the project schedule management is performed for each set of molds. Through the records of the project operations of each department, the implementation status of the project is automatically followed and the delay schedule is pre-warned. The mold project plan is automatically associated with the part's processing plan associated with this mold, and the workshop part's processing information is automatically fed back into the mold's large schedule plan to enhance project follow-up and effective control. Upload and download various forms and attachments related to the project for easy sharing and viewing. The data of the trial model integration and the standardized trial mode flow include the functions of the trial mode application, the trial mode problem record, the trial mode report and the print trial mode. Part processing plan The highly intelligent automatic scheduling function provides push-pull and pull-type planning scheduling functions. The system automatically compares the mold production and processing plans in the project's large plan, and alerts the process tasks that have expired or may be overdue. Tens of seconds can complete the automated scheduling of tens of thousands of processes. Formulate the detailed processing number, working center, processing route, the person responsible, processing process start time, planned end time, job description and other processing information for each set of mold processing parts. The process can be set to suspend or settle the function. If it is paused, this machining task will not be able to participate in the production operation automatically. Automatically generate purchasing plans, outsourcing process plans, and shop processing plans. Fully consider the internal production capacity of the company and reasonably control overtime and outward processing plans. Plan adjustments after various anomalies such as changes and revision plans. The device can dynamically query equipment load rate and rate of marriage and compare histograms and trend graphs in real time. The real-time status of each device can be dynamically queried. Direct Gantt plans to quickly adjust all or part of the part's processing plan and outbound processing plan. The development of a detailed parts processing plan is conducive to the control of the production process, to avoid the occurrence of labor, and to ensure the progress of multiple sets of molds. To help health management personnel arrange production plans rationally, reduce resource bottlenecks and eliminate hidden troubles. The production management personnel can clearly know the capacity load condition of the machine at any time and quickly determine and adjust the processing time in the mold production plan. Provides intuitive graphical analysis of load rates to maximize equipment and manpower load balance and balance production. A comparison table of actual processing hours and estimated processing hours can be viewed to analyze the differences and continuously improve the accuracy of the estimated working hours. By optimizing the production schedule, improve the utilization of equipment and reduce unnecessary overtime. Workshop real-time monitoring Arrange actual production according to the production plan. Integrated manufacturing execution system MES, on-site processing personnel directly operate independently installed data terminals, easy to operate. The application of bar code technology, parts and bar code associated, unique identification, on-site direct credit card collection, the supervisor can check the latest parts processing, mold progress and order progress. Support multiple production modes such as consolidation processing, split processing, electrode processing, and die blank processing. Touch screen (IPC), barcode, reading device data and other data acquisition methods. Shop floor signage, intuitive display of parts processing, tracking mold progress and order progress. The first time we have mastered the processing plan for the postponement of parts and the modification of molds, and we can promptly adopt appropriate treatment measures. The actual working hours that are filled out after processing are conducive to cost control, and are also conducive to improving the standard work hours in the workshop. Provide scientific basis for performance management. Material Management System From material requisition, inquiry, purchase, storage, and use of the whole process management. Through exclusive MRP calculations, procurement requirements for materials or outsourced processing are obtained directly from modules such as BOM, inventory, and production. View the source of demand for purchased materials at any time to help the procurement staff handle and track purchases efficiently and correctly. Support foreign currency purchasing function, can set and update exchange rate. To help the warehouse managers of the enterprise conduct comprehensive control and management of the daily work such as storage, delivery, transfer, and inventory of inventory materials. The special issues of scrapping, borrowing, returning, profit and loss, and transfer of materials can be handled. Multi-unit automatic conversion, record raw material size, weight and loss and other information. Designers can easily inquire the size of stock bulk materials and effectively manage inventory and loss of such materials. Set parameters such as back-feed, safety stock, and automatic replenishment notification When the stock does not have steel or copper material that meets the size, a cutting system can be applied for processing and the model warehouse can be returned in time. Tool, fixture management, control costs, reduce waste. Copper and rough stocks are purchased for special treatment. Under normal circumstances, only a set of copper masterbatch molds are purchased. When the design department specifically notifies individual copper companies that they need to increase their purchases, they should establish these copper companies’ purchase applications in the same way as normal procurement materials. The cutting system is used to cut the bulk copper material to the blank size of the copper material needed for the BOM. 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