Factors affecting the communication speed between human-machine interface and PLC - Database & Sql Blog Articles

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Many users often report that communication between Siemens panels and PLCs is slow. However, in most cases, this issue stems from incorrect configuration settings. Below are some key settings that can significantly impact the communication speed between the panel and the PLC:

1. Variable Refresh Cycle: In standard communication mode, the panel supports a minimum refresh cycle of 100ms. While shorter cycles may seem faster, especially when there are few variables, this isn't always the case. If there are many variables, setting too short a cycle can cause communication congestion. This leads to slower performance as the system struggles to handle the load. Therefore, it's essential to adjust the refresh cycle based on the project’s actual requirements—setting it appropriately long or short depending on the situation.

For special applications like direct key operations, the panel can be configured as a DP slave, which ensures faster data transfer for critical information.

2. Variable Acquisition Mode: There are three modes for variable acquisition: loop continuous, cyclic use, and command-based. By default, the cyclic mode is recommended. This means the panel only refreshes a variable when it is used in the current screen, reducing unnecessary communication traffic. However, if the loop continuous mode is enabled, the panel will continuously refresh all variables in the background, regardless of whether they're currently being displayed. This creates extra communication load and can slow down the overall system. The loop continuous mode is typically used when a variable has a value change event configured.

3. Communication Baud Rate: Higher baud rates generally improve communication speed, but only if the communication line is clean and free from interference. If the line quality is poor, high baud rates can lead to more errors and failed communications, which actually reduce the effective speed. In such cases, lowering the baud rate can help minimize packet errors and improve overall reliability and speed.

4. Number of I/O Fields per Screen: Each panel has specified limits on the number of objects, variables, and complex elements allowed per screen. These are performance constraints set by the manufacturer. It's best not to push these limits unless the project is simple with minimal communication needs. To optimize performance, consider splitting screens with too many I/O fields into sub-pictures. This helps distribute the communication load more efficiently and improves responsiveness.

By carefully adjusting these settings, you can significantly enhance the communication efficiency between your Siemens panel and PLC, ensuring smoother operation and fewer technical issues during real-time interactions.

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